Manufacturing Software

The fenestration industry refers to those involved in the design and production of windows and doors. In the manufacture and production of products from the fenestration industry, as in many other industries, it requires cost effective processes that are able to adjust to varying consumer demands, productive capacities and inputs, as well as challenges in the supply chain and changes in consumer preferences. One such software, which has been proven to provide businesses a competitive edge through the efficient use of monetary, human and input resources, while empowering the business to vary product designs to suit changing consumer demands and industry trends is manufacturing software.

The fenestration industry is experiencing turbulent times in respect to constant demand changes for new and innovative products, in reaction to external factors such as energy efficiency, style predilections and raw materials that produce the final products. To remain competitive in the marketplace, door and window producers must ensure that their business remains flexible in addressing the constantly changing environment in which they operate. There is no point purchasing software which provides ‘lock-in’ to its capabilities, with limited scope for flexibility in its use. Leading manufacturing software not only creates a streamlined and productive sales, marketing, management and manufacturing tool; it has a level of functionality which allows it to grow as your business does, and react to market trends.

Energy efficiency in the design of homes and buildings has created natural flow-on effects for the fenestration industry, where the design, process inputs and production process itself has to adjust to meet the legislation, ethical and sustainable responsibilities as a company and trends exhibited in the market for a desire for greater energy and resource efficiency. These issues have been transforming the fenestration industry for many years, which can be seen over a 50 year period of commercial window manufacturing where advancements from steel frames and monolithic glass has given way to thermally broken frames that hold insulating units with glass and coatings designed to spectrally reduce heat transfer while maximising natural daylight. With regulations referring to the efficient construction of new buildings, high quality fenestration products are often specified in the original design of the project, meaning that those producers who have not got the capacity to meet the new demands will not even be considered for such projects.

Ensure that your productive capacities are able to change with the times, while at the same time improving the efficiency of production, output and conversion of potential customers to actual sales. Get the right tools in the right place and enquire about manufacturing software today.

CNC Machine Tools

Machine Tools are devices that are mechanical in construction and are powered by an external source. They are most commonly used to produce (fabricate) Machine Components by Machining… Machining is the removal of metal (selectively) from a material. The actual term machine tool describes machinery that is powered by an electrical source (or an external powers source) and not the manual use by humans. Although If the set up is done so appropriately there are certain machines that can be powered by people and are still referred to as Machine Tools.

Historians that focus on past technologies and their developments over time refer to Machine Tools as being truly born when human involvement was removed entirely from the stamping process or shaping process used to manufacture tools. It was back in 1483 when the first machine was manufactured that was directly controlled without the need for people, it was a Cutting Tool Lathe that was for cutting screws. This Lathe did not make the screws from metal though, it used wood and produced Screw Threads, it was a technological breakthrough that forever changed the was machinery worked.

It was much later around the 1800s when the first Machine Tool was actually produced for sale and was manufactured in England by Matthew Murray.

They have evolved so much over the centuries that they are now Computer Numerical Controlled and are referred to as CNC Machine Tools. Computers are used to plot out a process that the machine must take; it follows the steps and creates the desired product. They do not require any human assistance and are extremely precise and accurate.

The Advantages of Rapid Manufacturing

Manufacturers today are burdened by high labour rates, increasing raw material costs and the constant threat of global competition. Given the current state of the economy, manufacturers must adopt continuous improvement approaches that increase production throughput by reducing production and eliminating idle & lost time in manufacturing. To this extent, all aspects of this must be reviewed. From the initial design phase, to the prototype or pre-production phase, all the way to full scale production, minimizing cycle times at each operation is essential in reducing costs.

Rapid manufacturing is one tool companies use to reduce design cycle times by streamlining development of prototypes and pre-production units. Reducing the prototype phase means to reduce the time needed to work out design flaws and assembly issues in production. Shorten this time and companies are able to shorten the lead time on product development and market introduction. For those companies able to get their products to market faster than the competition, increased revenues and higher market share are guaranteed. So, what is rapid manufacturing and what is the most time critical tool to speeding up the design and prototype phase?

Rapid Manufacturing by Way of 3D Printers

3D printers provide electrical and mechanical design engineers with essential insight into a three dimensional view of new product designs. They can immediately assess the viability of the design from the point of view of ease of manufacturing, assembly time as well as fit, form and function. In fact, being able to see the design’s overall functionality at the prototype stage is essential in both eliminating design flaws, and reducing the incidence of high cycle times in manufacturing & assembly. When design engineers can reduce the incidence of errors in design, they can not only reduce the time needed to complete prototypes, but also save on valuable manufacturing resources that would otherwise be spent working through those design flaws. The best companies see cycle time analysis from the viewpoint of the entire product, and not just one single production operation. There are cycle times for each stage in production, and a total cycle time for the finished product. Taking it one step further, there’s a cycle time for product design and market introduction. 3D printers and similar rapid manufacturing tools allow companies to reduce these cycle times and costs, as well as improve lead times.

For any company involved in custom-made product designs or who need rapid innovation to deliver time sensitive products, being able to benefit from rapid manufacturing practices not only reduces the time needed to finish these designs, but also helps to grow a company’s gross profit. The automotive industry is one adopter. However, others include telecom companies in charge of large scale projects in satellite communications and terrestrial earth stations.